Louisville Tin and Stove DVCF403B-R User Manual

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DIRECT VENT
COUNTERFLOW
WALL FURNACE
INSTALLATION AND
OPERATING INSTRUCTIONS
P/N 72900 - REV. 12/03
MODEL NUMBERS
NAT. GAS DVCF407B-R DVCF557B-R
L.P. GAS DVCF408B-R DVCF558B-R
WARNING: If the information in this manual is not followed
exactly, a fire or explosion may result causing property damage,
personal injury or loss of life.
MODEL NUMBERS
NAT. GAS DVCF403B-R DVCF653B-R
L.P. GAS DVCF404B-R DVCF654B-R
24 VOLT SYSTEM WITH LOW-BTU PILOT
24 VOLT SYSTEM W/INTERMITTENT IGNITION (IID)
INSTALLER MUST LEAVE THESE
INSTRUCTIONS WITH THE CONSUMER
HAVE THEM COMPLETE,AND RETURN
THE WARRANTY CARD.
The coating selected to provide longer life to
the heat exchanger may smoke slightly upon
initial firing. Please provide adequate
ventilation if this ocurs.
WARNING: Operation of this furnace without the properly installed, furnished vent system and vent cap
could result in Carbon Monoxide (CO) poisoning and possible death. For your safety, this furnace and the
vent system should be inspected at least annually by a qualified service person.
This unit is not approved for installation in greenhouses, or environments involving dusty, wet,
corrosive, or explosive conditions. Such conditions will invalidate the warranty and may create
unsafe conditions.
- Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your
building.
Immediately call your gas supplier from a neighbor’s phone.
Follow the gas suppliers instructions.
If you cannot reach your gas supplier, call the fire department.
- INSTALLATION AND SERVICE MUST BE PERFORMED
BY A QUALIFIED INSTALLER, SERVICE AGENCY OR
THE GAS SUPPLIER.
R
R
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Summary of Contents

Page 1 - WALL FURNACE

DIRECT VENTCOUNTERFLOWWALL FURNACEINSTALLATION ANDOPERATING INSTRUCTIONSP/N 72900 - REV. 12/03 MODEL NUMBERSNAT. GAS DVCF407B

Page 2

PILOT ADJUSTMENTLocate the pilot adjustment screw on the valve. Thepilot flame should surround at least the top 3/8” of thepowerpile (pilot generator

Page 3

DVCF403B, DVCF404B STANDING PILOT DVCF653B, DVCF654BTHERMOSTATPOWER CORDMOTORGREENWHITEBLACKBROWNBLACKTRANSFORMERBLUEBLACKLIMITSWITC

Page 4 - VENT TERMINAL CLEARANCES

DVCF407B, DVCF408B I.I.D. DVCF557B, DVCF558BTHERMOSTATPOWER CORDMOTORGREENGREENWHITEWHITEBLACKBROWNBLACKWHITEBLACKBLUEBL

Page 5

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors cancause improper and dangerous operation. Verify proper ope

Page 6

OPTIONAL SIDE DISCHARGE KITSSIDE DISCHARGE ON CASING1. Use Optional Kit No. 306SR-A.2. Cut out and remove embossed area on casing side.3. Remove knock

Page 7

14-PEK KIT INSTRUCTIONS(14’ PLUG EXTENSION KIT)FOR NON-RECESSED INSTALLATIONS ONLY90 DegreeOutsideCorner3 FT.SECTIONWALL3 FT.SECTIONBOTTOMSECTION1234U

Page 8 - TO TURN OFF GAS TO APPLIANCE

SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Flame too large 1. Defective operator section of valve. 1. Replace valve.2. Burner orifice

Page 9

Burner won’t turn on 1. Gas valve not turned on. 1. Turn gas valve to “on” position.2. No voltage to valve. 2. Check for 24 Volts to valve from

Page 10

DIRECT VENT COUNTERFLOW WALL FURNACESPARK IGNITER - I.I.D.THERMOSTATVENT ASSEMLBYPrices and specifications subjectto change without notice.All pri

Page 11

NAT. DVCF403B-R DVCF407B-R DVCF557B-R DVCF653B-RMODEL NUMBER L.P. DVCF404B-R DVCF

Page 12

CONTENTSIntroduction………………………………. 2Specifications and Dimensions…………… 2Safety Rules………………………………. 3Clearances………………………………… 4, 5Location…………………………………… 6

Page 13 - TERMINAL BLOCK WIRING DIAGRAM

NAT. DVCF403B-R DVCF407B-R DVCF557B-R DVCF653B-R MODEL NUMBER L.P. DVCF404B-R D

Page 14

IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHTSYSTEM FOR HEATING EQUIPMENTWHAT YOU DON’T KNOW CAN HURT YOU.Your pilot light system has

Page 15 - 14-PEK KIT INSTRUCTIONS

The Louisville Tin & Stove Co. warrants tothe original user the accompanying product for the periodspecified herein, provided said product is inst

Page 16 - TROUBLE SHOOTING CHART

SAFETY RULES1. Follow all applicable local codes and ordinances. If there are none, follow the latest edition of theNational Fuel Gas Code, ANSI.Z223

Page 17 - SERVICE RECORD

REFERENCE LETTER TO DRAWING CANADIAN INSTALLATA = Clearance above grade, veranda, porch, deck, or balcony 12 Inches (30 cm) B = Clearance to window o

Page 18 - DVCF407B-R, DVCF408B-R

CLEARANCES1. The minimum clearance to a side wall is 4”. (See Fig. 1). NOTE:The unit may be recessed and rest directly against side studs andthe ins

Page 19

LOCATIONS1. This furnace must be installed on an outside wall and ventedto the outside. If possible, this wall should be on the side ofthe house that

Page 20

LOCATE VENT OPENINGAfter the location of the heater has been determined, theopening for the vent pipe should be cut. If the heater is to berecessed,

Page 21

LIGHTING INSTRUCTIONS: DVCF403B, DVCF404B, DVCF653B, DVCF654BFOR YOUR SAFETY READ BEFORE LIGHTINGWARNING: If you do not follow these instructions ex

Page 22 - LIMITED WARRANTY

LIGHTING INSTRUCTIONS: DVCF407B, DVCF408B, DVCF557B, DVCF558BFOR YOUR SAFETY READ BEFORE LIGHTINGWARNING: If you do not follow these instructions ex

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